Dairy Equipment, Dairy Turnkey Projects, Fully Automatic Homogenizers, High Pressure Pumps, Homogenizers ( For Animal Fat, Baby Food Concentrates, Dessorts Dressings, Soft Drinks, Puddings, Egg Based Liqueurs, Fruit Juice / Pulp, Gelatins, Honey, Ice Cream Mix, Ketchup, Paste, Sauce, Tomato & Other Juice, All Dairy Products), SS Sanitory & Hygenic Pumps, Centrifugal Pumps, Tri Blender & Mixing Pumps

Homogenizer - Automatic And Manual

 

A Homogenizer is basically a single or double acting positive displacement pump with the pistons pumping the product through a special valve with adjustable opening. This simplicity is combined with a realitivl complex design and construction.

The Homogenizer is the machine which is most subjected to stress in the production line. The part involved in the transmission possess the mechanical sturdiness necessary for the performance required.

The Homogenizer valve is usally made up of three elements a fixed valve seat which regulates the distance between the two and an impactning against whish the product is projected a high velocity.

Profile and size of the components must be determined by taking into account several parameters sush as nature of the product. Flow rate processing temperature average size of the product and required size of the particles contained in the product and required size of the particles after process. The choise of the materials will depend mostly on the product to be processed and on the pressure required.

Engineering company engaged in providing equipment and services for the food. Dariya and Beverage industry for well has been servicing the needs of the industry from a single equipment to complete turnkey plants in proud to have been associated in giving equipment and services with some of the best names in the industry irrespective of whether they belong to the Private Sector, Co-operative Sector or Government Sector, As part of the continued efforts in upgrading the quality of services to the industry.

A name that has become synoymous with the most advanced technology in high pressure Homogenizers and pumps is exclusively specialized in this field and committed to meet the highest quality standards demanded by the market all over the world.

Homogenizers are available in special designs to meet exacting needs of a spectrum of customers the machines are available in various Capacities from 100 LPH to 10,000 LPH and at pressures upto 500 Bar In addition to the single stage version, Homogenizers are available with following optional features.

Second stage Homogenising valve
Aseptic design for processing of sterilised, long life products.
With two or more fixed capacities equipped with multipale motor with variable capacities obtained by means of a mechanical hydraulic of electronics speed variator.

All models are built solid and parts over dimensioned long life with the adoption of special alloys. Safety devices as well as other features make the machine extremely relable and longer lasting.

Corpoates these Homogenizers either as a part of Turnkey Projects or suppliers, installs and commissions them as a later addition an existing plant.

 

Fully Automatic Homogenizers Pumps      Fully Automatic Homogenizers Pumps       
Homogeinizer - Frame
Homogeinizer - Frame

The frame has been designed to guarantee optimum internal hygiene of the machine thanks to its open structure constructed with a heavy angle. Its ample structure is fully covered by satin-finish stainless steel removable covers.
   
Homogeinizer - Housing
Homogeinizer - Housing

The Housing, frequently neglected during maintenances procedures since mounted inside the machine's framework, is the part of the machine that most times determines the working life of the whole machine. To assure a long working life we used best quality materials, it has taken good care in carryng out mechanical procedures and has taken also in consideration the destination in difficult conditions of use.
   
Homogeinizer - Transmission
Homogeinizer - Transmission

Transmission movement, from eletric motor to the main crank shaft is carried out in one or two reduction phases having different characteristics. The first reduction phase is carried out by a couple of pulleys with trapezoidal belts, these device allows the transmission a regular free from clearances noiseless functioning, and a convenient very simple maintenance.
   
Homogeinizer - Compression Chamber
Homogeinizer - Compression Chamber

The compression head is built with steel blocks to our own specifications and are forged and checked using ultrasound technology. Each head can contain pumping pistons of differing diameter to control machine capacity at reduced cost. The motion of the bearing pistons with hard chrome, carbide and tungsten or all-ceramic coverings, is guided by special guide rings. This means that the seals of the pumping pistons are spared this task, thus assuring a longer working life.
   
Homogeinizing
Homogeinizing

Thanks to our much year experience our homogenizing valves assure a high homogenizing standard process and dispersion of treated product. All homogenization valves of the new line are servoassisted by an oleopneumatic unit that has been projected to transmit a constant thrust and absorb any eventual kick back. There is also a maximum pressure valve always available (also called safety valve) and ready to avoid any possible anomaly and dangerous over pressure during the homogenization phase.
   
Assembling

High production standard, quality and research of materials components, simplicity of use and maintenance, quiet, reliable and long lasting: these are the features of the Millennium Series.
 

 

HOMOGENIZATION

HOMOGENIZATION
The homogenizer is often necessary to mix one or more subspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and stockings substances within a liquid. This device allows to micronice and scatters the particles the products may undergo. The following picture summarizes the main phases. The products arrive to the homogenizing valve at a low speed and at high pressure (cause by the little gape between the Valve head and Valve sheet). During the passage the product is subjected to numerous forces which cause the particles mercerization: a violent acceleration followed by an immediate deceleration that produce capitation and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.
   
HOMOGENIZATION
The homogenizing phase can be carried out using a single homogenizing valve (suitable for scatter tratment), or a double homogenizing valve (suggested when you have to use emulsions and for controlling viscosity whenever requested.) All homogenizing valves models are equipped with specific oleopneumatic unit, to assure a simple and accurate functioning.
 

 

PROCESSING FROM RECEPTION TO FINAL PACKAGING

PROCESSING FROM RECEPTION TO FINAL PACKAGING